See Material Flow. Detect Problems. Keep Production Moving.
Conveyor systems are critical to keeping materials moving through industrial operations. When flow is disrupted by a blockage, spillage, unexpected material, or process anomaly, the impact can quickly extend beyond a single point on the belt.
Broadsecure brings AI-powered industrial video analytics directly into the conveyor environment, continuously analysing visual data to provide real-time insight into material movement, particle characteristics and emerging operational issues.
Using RGB, thermal or multispectral cameras, Broadsecure can transform conveyor imagery into actionable operational intelligence—helping teams identify problems earlier, understand what is happening on the belt and respond before small issues become larger disruptions.
Material Flow Analysis
Understand How Material Is Moving, in Real Time
Consistent material movement is fundamental to efficient conveyor operation.
Broadsecure analyses live conveyor footage to provide greater visibility into how material is travelling across the belt, helping teams identify changes in flow that may indicate an emerging operational issue.
By continuously observing material movement, Broadsecure can help identify:
- Changes in material flow
- Uneven distribution
- Irregular movement patterns
- Flow interruptions
- Accumulation
- Abnormal operating conditions
Why it matters
Better visibility into material flow helps operators recognise changes earlier and understand where attention may be required.
Instead of relying solely on periodic checks, teams gain a continuous visual view of the process.
From Camera Feed to Operational Intelligence
Intelligent Industrial Operations
Broadsecure’s industrial video analytics analyses conveyor activity continuously, identifying patterns and events that require attention.
Capture
RGB, thermal or multispectral cameras provide continuous visual information from the conveyor environment.
Analyse
AI processes the video to understand material movement, particle characteristics and changes in normal operating conditions.
Detect
Broadsecure identifies spillages, blockages, abnormal flow, object types and other defined anomalies.
Act
Real-time information gives operators and operational teams the visibility needed to investigate and respond quickly.
Your Conveyor Is Constantly Telling You What's Happening
Every tonne of material moving across a conveyor creates visual information.
Material density changes. Particle sizes vary. Spillage begins. Blockages develop. Objects appear where they shouldn’t.
Traditionally, identifying these changes can depend on manual observation, periodic inspections or responding once a problem has already affected production.
Broadsecure continuously analyses the conveyor environment, turning live camera feeds into a stream of intelligent observations.
Particle Size & Object Classification
Turn Visual Data Into Material Intelligence
Not everything travelling along a conveyor is the same.
Depending on the camera technology and application, the system can support:
- Particle size analysis
- Object classification
- Material identification
- Detection of unexpected objects
- Visual classification of material characteristics
See more than movement
Rather than simply asking “Is the conveyor running?”, Broadsecure helps answer:
“What is moving across it?”
That additional layer of visual intelligence can support more informed operational monitoring and process analysis.
Spillage Detection
Identify Material Loss Before It Becomes a Bigger Problem
Spillage can affect housekeeping, workplace conditions, material recovery and operational efficiency.
Broadsecure continuously monitors conveyor areas for visible signs of material leaving the intended flow path, helping teams identify spillages as they occur.
Detect and monitor:
- Material falling from the conveyor
- Accumulation around transfer areas
- Unexpected material outside defined zones
- Recurring spillage locations
- Changes in normal material movement
From reactive clean-up to earlier awareness
When spillage is identified closer to the time it occurs, teams can investigate the event sooner and better understand where recurring issues may be developing.
Blockage Detection
Detect Conveyor Disruptions Before They Escalate
A developing blockage can quickly impact material flow and create wider operational disruption.
Broadsecure continuously analyses conveyor activity to identify abnormal flow conditions and visual patterns associated with potential blockages.
AI can help identify:
- Interrupted material flow
- Material accumulation
- Unusual belt conditions
- Build-up in defined areas
- Sudden changes in normal movement
The benefit
Earlier visibility gives operators more time to investigate and respond, helping reduce the risk of an isolated conveyor issue developing into a larger production interruption.
Anomaly Detection
Know When Something Doesn’t Look Right
Not every operational issue can be defined by a single event.
Sometimes the most important signal is simply a change from what is normally expected.
Broadsecure’s anomaly detection capability uses AI-powered video analytics to identify unusual visual patterns and changes in conveyor behaviour, helping teams identify conditions that may require further investigation.
Examples can include:
- Unexpected material behaviour
- Unusual flow patterns
- Changes in particle distribution
- Unexpected objects
- Abnormal activity within monitored areas
- Other defined visual deviations from normal operation
Normal becomes the baseline.
Broadsecure can help teams identify when observed conditions move away from that baseline, creating an additional layer of operational awareness.
Choose the Right Vision for the Application
Different industrial environments require different ways of seeing.
Broadsecure’s conveyor monitoring capability can utilise different imaging technologies depending on the monitoring requirement.
RGB Cameras
Capture detailed visible imagery for applications such as material observation, object classification, particle analysis and visual monitoring.
Thermal Cameras
Introduce temperature-based visual information where thermal characteristics can provide additional operational insight.
Multispectral Cameras
Capture additional visual information beyond standard RGB imagery for applications that require more advanced material analysis.
One Platform. Multiple Visual Inputs.
The objective isn’t simply to collect more footage.
It’s to use the right visual data to generate useful operational information.
See More. Know More. Act Smarter.
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