Mining
Real-time intelligence for safer mining operation
Broadsecure helps mining operators improve site visibility, safety, and security by applying AI video analytics to existing camera infrastructure. From monitoring restricted zones and contractor movement to detecting abnormal activity and supporting incident investigations, Broadsecure gives remote and high-risk sites a smarter way to see, know, and respond.
Mining
Advanced Computer Vision
Identify and diagnose mining equipment issues accurately
AI-Based Assessments
Assess equipment health for proactive maintenance and fewer unexpected failures
Autonomous Monitoring
Continuous monitoring without human intervention
Enhanced Safety
Reduce accident risk through early warnings and equipment insights
Increased Productivity
Improve uptime and operational efficiency with predictive insights
Predictive Analytics
Forecast failures so maintenance can be scheduled before breakdowns
Real-Time Condition Monitoring
Monitor mining transport equipment continuously to catch issues early and avoid breakdowns
Did you know?
3.4
deaths per 100,000 workers
3300
serious workers’ compensation claims
42%
of worker fatalities in 2024
32
of worker fatalities in Australia in 2024
Safety
Mining operations face significant safety and operational challenges, including protecting workers in hazardous and remote environments, managing interactions between people and heavy machinery, monitoring restricted or high-risk zones, ensuring contractor and PPE compliance, detecting incidents such as falls or unauthorised access, and responding quickly across large sites with limited visibility and resources.
Broadsecure leverages AI-powered video analytics to provide real-time situational awareness, detect unsafe or unusual activity, and generate instant alerts, enabling mining operators, safety teams, and site managers to respond faster, reduce risk, improve worker protection, and maintain safer, more compliant operations.
Blind spot and proximity alerts
Warn operators when people, light vehicles, or obstacles enter blind spots
Near-miss detection and analysis
Detect and analyse events that almost caused collisions or safety incidents
Collision avoidance
Detect and prevent vehicle-to-vehicle, vehicle-to-person, and vehicle-to-object collisions in pits, haul roads, and loading zones
Pedestrian and light vehicle detection
Identify smaller or more vulnerable assets operating near heavy machinery
Emergency mustering and asset location
Instantly locate workers and mobile assets during incidents, shutdowns, or evacuations
Fatigue and unsafe driving risk detection
Identify speeding, harsh braking, unsafe cornering, and fatigue-linked driving patterns on mining and transport vehicles
Geofencing and exclusion-zone enforcement
Keep vehicles out of blast and exclusion zones, unstable ground, and pedestrian-only areas
Slope / edge proximity monitoring
Warn and alarm drivers when their vehicles get too close to berm edges, dumps, voids, or unstable benches
Productivity
Mining operations face major productivity challenges, including coordinating people, vehicles, and equipment across vast remote sites, reducing downtime from delays, congestion, and incidents, maintaining efficient workflows with limited visibility, and keeping operations moving safely while managing contractor and shift changes; Broadsecure leverages AI-powered video analytics to provide real-time situational awareness, detect inefficiencies and unusual activity, and generate instant alerts, enabling mining teams to respond faster, improve operational efficiency, and maintain safer, more productive sites.
Dynamic route optimisation
Recommend the best haul routes for vehicles based on congestion, gradient, hazards, and road condition
Haul cycle optimisation
Analyse loading, travel, queueing, dumping, and return cycles to reduce wasted time
Idle time reduction
Detect excessive waiting, idling, and engine-on non-productive time and periods
Loading and dumping precision
Improve alignment and positioning with shovels, crushers, hoppers, and dump edges
Payload efficiency improvement
Reduce underloading, overloading, and uneven load distribution of material payloads
Queue and bottleneck detection
Identify congestion at shovels, crushers, fuel bays, workshops, and dump points
Shift performance benchmarking
Compare operators, equipment, routes, and shifts to identify best practice and to make education decisions around scheduling
Maintenance
Mining operations face major maintenance challenges, including keeping heavy machinery and critical assets running across remote sites, spotting faults or hazards early, coordinating maintenance activity safely around people and equipment, and minimising downtime when visibility is limited; Broadsecure leverages AI-powered video analytics to provide real-time surveillance, detect and track people, machinery and objects, and generate instant alerts that help maintenance teams respond faster and keep operations running more efficiently.
Automated defect prioritisation
Rank maintenance actions by severity, asset criticality, and production impact
Predictive maintenance
Forecast machinery component failures before breakdowns occur based of health monitoring
Road condition mapping
Detect corrugation, potholes, rutting, drainage problems, and rough segments on the roads and tracks on site which may be affecting cost
Brake and drivetrain condition prediction
Detect declining performance in braking systems, wheel motors, and powertrain components
Suspension and structural stress monitoring
Identify overload, rough-road damage, frame stress, and recurring shock events
Tyre health and haul-road impact monitoring
Detect tyre stress, overheating, abnormal wear, and road segments causing damage and send reminders of when a tyre change is recommended
The Future of Mining Operations
Where Intelligence Meets Automation
Enabling autonomous equipment and mining teams to operate together safely, efficiently and with greater confidence through real-time visibility, intelligent monitoring and proactive operational insights.
Autonomy & Assistance
Mining operations face major autonomy and assistance challenges, including safely integrating autonomous vehicles and equipment with people and conventional workflows, maintaining visibility across remote and dynamic sites, detecting hazards in real time, and providing reliable support for workers and operators with limited on-the-ground oversight; Broadsecure leverages AI-powered video analytics to provide real-time situational awareness, detect people, objects, and unusual activity, and generate instant alerts that help mining teams supervise operations more effectively and support safer, more efficient autonomous environments.
Auto-docking / precise positioning
Support precise approaches to shovels, drills, dump points, and refuelling bays
Autonomous haulage support
Enable or improve autonomous or semi-autonomous truck operations
Operator assistance / driver guidance
Provide lane guidance, safe-speed advice, braking warnings, and manoeuvre support
Reverse and maneuver safety assistance
Improve reversing and tight-space manoeuvring around workshops and loading areas
Geospatial & Surveying
Digital twin of mine operations
Build a live model of roads, assets, hazards, and production zones
Pit progression tracking
Track excavation progress against mine plans in near real time
Real-time fleet location and replay
Know exactly where every mobile asset is and replay movements for analysis
Bench, berm, and road compliance monitoring
Check whether geometry matches design and safety requirements
Stockpile volume measurement
Measure stockpile shapes, growth, depletion, and reconciliation
Risks & Compliance Management
Mining operations face significant risks and compliance management challenges, including maintaining strict adherence to safety procedures, monitoring restricted and high-risk areas, managing contractor and visitor compliance, documenting incidents and near misses, and ensuring consistent oversight across large remote sites with limited resources; Broadsecure leverages AI-powered video analytics to provide real-time situational awareness, detect unsafe or unauthorised activity, and generate instant alerts that help mining teams strengthen risk controls, improve compliance, and respond more effectively to emerging issues.
In NSW Resources Regulator’s Apr–Jun 2025 quarterly report, there were
502
incident notifications
916
assessments
711
safety notices issued
500
improvement notices
Environmental zone compliance
Ensure vehicles avoid rehabilitation zones, restricted land, or sensitive areas
Fatigue-management compliance
Verify adherence to fatigue controls and operating limits
Incident reconstruction
Reconstruct what happened before, during, and after an incident
Speed compliance monitoring
Detect speeding by zone, slope, condition, or vehicle class
Planning & Operations
Mining operations face major planning and operations challenges, including coordinating people, equipment, schedules, and resources across large remote sites, adapting quickly to changing conditions, avoiding delays and bottlenecks, and maintaining safe, efficient workflows with limited real-time visibility.
Broadsecure leverages AI-powered video analytics to provide real-time situational awareness, detect inefficiencies and unusual activity, and generate instant alerts that help mining teams make faster decisions, streamline operations, and improve overall site performance.
Crusher / shovel utilisation optimisation: Improve synchronisation between loaders, trucks, and processing assets
Drill and blast exclusion management: Track clearance of people and equipment before blasts
Fuel burn and emissions optimisation: Reduce fuel use through route choice, speed control, and idle reduction
Ore / waste movement traceability: Track where material was loaded, hauled, dumped, and blended
Short-interval control: Use live data to optimise operations during the shift instead of after the fact
See More. Know More. Act Smarter.
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